ECAPSO
Solution: Water & Other Fluids

Connect, monitor and understand distributed fluid infrastructure.

Water supply systems, treatment plants, wastewater facilities, pumping stations, reservoirs, distribution networks and process fluid installations are rarely managed by one system. Ecapso collects data from PLCs, RTUs, meters and sensors across all of them and turns it into one operational data layer, alongside existing SCADA.

Pumping station with pumps, valves, flow meters and RTU cabinet
Pumping stations and remote sites in one operational data layerPS-02 · RTU · flow · pressure · energy

One data layer for water, wastewater and process fluids.

Water network
  1. 01Water source
  2. 02Treatment
  3. 03Pumping
  4. 04Reservoirs
  5. 05Distribution
  6. 06Consumers
Process fluid
  1. 01Process fluid
  2. 02Pumping
  3. 03Storage
  4. 04Treatment
  5. 05Distribution
  6. 06Consumption
Typical monitoring
  • Flow
  • Pressure
  • Level
  • Pump status
  • Energy consumption
  • Inflow and outflow
  • Consumption
  • Alarms
  • Equipment health
  • Abnormal flow differences
Water & Other Fluids

Connected water and fluid infrastructure in one operational data layer across distributed sites.

Water supply systems, treatment plants, reservoirs, pumping stations, distribution zones and remote telemetry locations rarely share one system. Ecapso Gateway collects data from PLCs, RTUs, meters and sensors across all of them and distributes it to the systems that need it.

From source to city

One operational picture across the whole supply chain: source and intake, treatment, pumping, storage, distribution zones and metered consumption.

Water network overviewLive
  1. 011,240 m³/h
    Source and intake

    Lake level, intake flow, screen condition

  2. 023 stages
    Treatment

    3 stages running, dosing and turbidity monitored

  3. 035.8 bar
    Pumping station

    P1 and P2 running, P3 standby, energy per m³

  4. 0482.4 %
    Reservoir

    Level, inflow and outflow balance

  5. 0518,420 m³/day
    Distribution zones

    Pressure and flow per district metering area

  6. 067.2 % loss
    Consumption

    Metered consumption compared with zone inflow

Reservoir level
82.4%
Intake flow
1,240m³/h
Main pressure
5.8bar
Distribution
18,420m³/day
Network losses
7.2%
Active alarms
2open

Illustrative values, not live customer data

Water system architecture

Water process

Source to consumer

  1. 01
    Water source / reservoir
    Level, quality, inflow
  2. 02
    Raw water intake
    Flow, pump status, energy
  3. 03
    Water treatment
    Filtration, dosing, quality
  4. 04
    Pumping station
    Pressure, flow, pump state
  5. 05
    Reservoir
    Level, volume, in/out balance
  6. 06
    Distribution network
    Zone flow and pressure
  7. 07
    Consumers
    Metered consumption
Field data sources
  • PLC
  • RTU
  • Flow meter
  • Pressure sensor
  • Level sensor
  • Water quality sensor
  • Pump controller
  • Energy meter
  • Remote telemetry device
Ecapso Gateway

One operational data layer

Collection, validation, buffering, retry and health monitoring across geographically distributed water infrastructure.

Data distribution
  • Ecapso Visualization
  • Existing SCADA
  • ERP
  • BI
  • Database
  • APIs
  • Other systems

Ecapso is a connectivity and data layer. It integrates with existing SCADA systems rather than replacing them.

Real-time water operations

Reservoir levels, inflow and outflow balance, pump states, pressure, flow and energy consumption, monitored continuously across the network.

Reservoir ALive
Level
78.4%
Volume12.4 ML
Inflow42.8 L/s
Outflow38.1 L/s
Reservoir level · 24 h
Reservoir BLive
Level
61.2%
Volume6.9 ML
Inflow24.6 L/s
Outflow27.3 L/s
Reservoir level · 24 h
Station 01Live
  • Pump 1running
  • Pump 2standby
Pressure5.8 bar
Flow74.2 L/s
Power48.2 kW
Station flow · 12 h
Station 02Live
  • Pump 1running
  • Pump 2fault
Pressure4.9 bar
Flow51.6 L/s
Power36.4 kW
Station flow · 12 h

Water distribution network monitoring

Distribution networkLive
  1. 01 · Raw water intake
    Source
    512 L/s
  2. 02 · Filtration & dosing
    Treatment
    482 L/s
  3. 03 · Storage buffer
    Reservoir
    78.4%
  4. 04 · 2 stations online
    Pumping stations
    5.8 bar
Zone 01normal
Inlet flow
410 m³/h
Outlet flow
396 m³/h
Pressure
4.6 bar
Consumption
392 m³/h
Zone 02normal
Inlet flow
286 m³/h
Outlet flow
279 m³/h
Pressure
4.2 bar
Consumption
274 m³/h
Zone 04warning
Inlet flow
1,240 m³/h
Outlet flow
1,105 m³/h
Pressure
3.4 bar
Consumption
1,105 m³/h

Illustrative operational values across a distribution network: source, treatment, storage, pumping and metered zones in one view.

Water loss & network monitoring

Ecapso compares water entering a distribution zone with measured consumption. Abnormal differences may indicate leakage, pipe damage, meter problems, abnormal consumption, pressure-related losses or instrumentation issues. Continuous monitoring of flow and pressure helps operators identify abnormal flow differences and prioritize investigation. It does not, on its own, prove a leak.

Zone A · water balanceLive
Input to zone
1,240 m³/h
Measured consumption
1,105 m³/h
Difference
135 m³/h

Abnormal loss

Input vs measured consumption · 12 h
Zone input Measured consumption

Potential network loss detected. The difference between zone input and measured consumption is widening.

Flow & pressure anomaly
  1. 01 · Normal operation
    Flow and pressure within expected band
  2. 02 · Deviation
    Flow rising while pressure drops
  3. 03 · Abnormal condition
    Deviation exceeds configured threshold
  4. 04 · Investigation
    Alarm raised, zone prioritized for field check

Water treatment & sludge process monitoring

Water treatment processLive
Raw water flow
482 L/s
Filter 01 · ΔP
0.42 bar
Running
Filter 02 · ΔP
0.81 bar
Warning
Dosing pump
1.9 mg/L
Running
Pumping power
184 kW
Tank level
72.4%
Turbidity
0.28 NTU
Outlet pressure
5.2 bar
Sludge & sedimentationLive
Sludge level, Tank 01
1.84 m
Sludge pump 1
Running
Runtime 214 h
Sludge pump 2
Standby
Runtime 198 h
Sedimentation flow
62 L/s
Dewatering unit
Running
Load 68%
Overflow alarm
Inactive

Ecapso collects and monitors these signals. Process control stays with the existing PLC, RTU and SCADA layer.

Remote water infrastructure

Central operations

One operational data layer across distributed infrastructure

Every remote location reports connection state, data throughput and buffering status back to a single operational view.

Treatmentonline
Water treatment plant
18 sources · 42 signals
Reservoironline
Reservoir A
6 sources · 14 signals
Pumpingonline
Pumping station 01
9 sources · 26 signals
Pumpingwarning
Pumping station 02
Pump 2 fault reported
Telemetryoffline
Remote station R-07
Link lost · buffering at edge
Zoneonline
Distribution zone 04
4 sources · 11 signals

Water operations KPIs

Water produced
18,420 m³
24 h
Water distributed
17,180 m³
24 h
Measured consumption
15,940 m³
24 h
Network pressure
4.6 bar
avg
Reservoir level
78.4%
Reservoir A
Pump runtime
412 h
month
Energy consumption
9,840 kWh
24 h
Active alarms
4
1 critical

Water alarms

Network alarms4 events
  • Critical12:18

    Pump failure, Station 02

    Unacknowledged

  • Warning12:02

    Pressure deviation, Zone 04

    Acknowledged

  • Warning11:36

    Reservoir level below threshold, Reservoir B

    Acknowledged

  • Info08:40

    Maintenance runtime threshold reached, Sludge pump 1

    Closed

Sample values shown for illustration

Bring your distributed fluid infrastructure into one operational view.

Contact Ecapso